| Deployment & Hosting |
2-9 months for on-premise platforms. Desktop software requires installation on individual workstations. |
SaaS Deployment: Immediate. On-Premise (Classified/ITAR): Deploys in days, not months. |
| Multiple Tools Required |
Manufacturers must purchase three to six separate tools: ballooning, PPAP, SPC, gage tracking, CMM data collection, etc. |
All manufacturing quality features included in one comprehensive platform. Data flows seamlessly between modules. |
| Ballooning to Production Workflow |
FAI data trapped in separate software or excel sheets. Characteristics must be manually re-entered into production plans. |
Define characteristics once during FAI. 1factory automatically generates the production inspection plan and SPC charts. Eliminates manual re-entry. |
| Annual Licensing |
Manufacturers typically need three to six separate tools. Excel and paper never go away. |
All-in-one platform. One-third to one-fifth the cost of separate point solutions combined. |
| Automated CMM Data Import |
Manual data entry or complex export/import. High risk of transcription errors. |
Automatic upload from 20+ CMM brands (Zeiss, Mitutoyo, Hexagon, Keyence, PCDMIS, etc.). Data is instantly loaded into 1factory. |
| Tabulated Plans (Families) |
Must create separate inspection plans for each configuration. Massive duplication of effort. |
Easily manage tabulated drawings with a single Inspection Plan for the product family. Reduce planning time by 90%. |
| Spec Library Plans (Reusable Standards) |
No reusable libraries. Must manually recreate specifications for industry standards (AN fittings, SAE ports, ISO threads). |
Create reusable "Libraries of Specs" for industry standards. Define once, reuse across hundreds of parts. |
| Drawing Auto-Ballooning |
Point-and-click processes require 1-2 hours per drawing. |
High-speed auto-ballooning. Auto-balloon or point-and-click to capture Characteristics, Tolerances, GD&T, and Zones efficiently. |
| QMS Integration |
Failed inspections require manual NCR creation in separate QMS. Inspectors may be able to access outdated procedures. |
Fully integrated. Failed inspections auto-create NCRs with full context. Inspection plans link to current procedure versions. |
| PPAP Master Library |
No reusable PPAP libraries. Must recreate PFMEAs and failure modes from scratch for every new part. |
Build a reusable library of failure modes by Manufacturing Process. PPAP creation time reduced from days to hours. |
| Traceability |
Limited traceability across disconnected systems. Manual investigation required for recalls. |
Track and retrieve data by Work Order, Serial Number, Date Code, Machine ID, or Gage ID. Easy data retrieval for containment and recalls. |
| Inspection Plans |
Created manually in separate system or excel. Factory floor may work to outdated plans. |
Speed-up Plan creation. Balloon drawing and extract features to plan. Plan History and Version Control built-in. |
| In-Process Inspection |
Separate systems for different operations. No systematic enforcement of inspection frequency. |
Ensure inspections are performed at each required step. Enforce frequency-based, AQL-based, or AS13002 sampling automatically. |
| Process Capability (Cpk, Ppk) |
Manual calculations in Excel or Minitab requiring data export. Hours of analysis time per study. |
Automated Process Capability (Cp, Cpk, Pp, Ppk) calculations. Results appear instantly as data is collected. |
| Final Inspection |
Manual processes for final inspection. No automated sample size calculation or completeness checking. |
Automated workflows. Automate sample size calculation (AQL, AS13002). Ensure all data is collected before lot approval. |
| PFMEA (AIAG, AS13100) |
Created in separate tools (Excel). Updates to PFMEA don't flow to manufacturing floor. |
Build and maintain part-number-specific PFMEAs with version control. Output reports in AIAG/APQP or AS13100 formats. |
| Control Plan |
Manual creation in Excel or Word. No connection to PFMEA or production. |
Balloon your drawing and extract features to a Control Plan. Link to PFMEA failure modes. Export to AIAG/APQP standard format. |
| PPAP Package Generation |
Manual assembly of PPAP elements from multiple disconnected sources. Hours spent locating documents. |
Assemble various PPAP elements from engineering, manufacturing, and quality into complete PPAP packages. One-click PPAP export. |
| Gage Calibration Management |
Separate spreadsheets disconnected from inspection data. Cannot verify gage was calibrated when measurement was taken. |
Easily manage calibration records. Every measurement auto-linked to gage calibration status for complete traceability. |
| Gage Issue / Return |
Manual log books. Operators waste time searching for gages. |
Transact Gages between Tool Crib, Factory Floor, and Calibration Vendors with simple barcode scanning. |
| Gage Kits |
No system to manage part-specific gage kits. Operators waste time finding correct gages. |
Organize and manage part-number-specific kits of gages. Find and transact all gages required for a given part with single barcode scan. |
| Gage R&R / MSA |
Manual Gage R&R studies in Excel or Minitab. Statistical expertise required. |
Perform Variable Gage R&Rs with guided workflow. Instantly generate reports (ANOVA and Range). No statistical expertise required. |
| NCRs, CAPAs, SCARs |
Separate QMS system for NCRs disconnected from inspection data. Manual NCR creation with no context. |
Failed inspections auto-create NCRs with full measurement context. Pareto and filter issues by problem type, root cause, part number. |
| Real-Time Analytics |
Requires expensive 3rd-party BI tools (Tableau, Power BI). Total cost: $10K-$50K annually. |
Instantly analyze measurement data with built-in lightning-fast analytics. $0 additional cost. |
| Calculated Specs |
Requires manual calculations in Excel. Error-prone and time-consuming. |
Automate the calculation of derived values (averages, deviations, etc.). Calculations update in real-time as measurements are entered. |
| Inspections by Operation |
Cannot track inspection completion by specific operations. No operation-level yield tracking. |
Automate creation of inspection records for each Operation. Track completion status and yield by Operation. |
| Validation & eSignatures |
Expensive validation projects requiring external consultants. Difficult to maintain validated state. |
Quickly validate the system with validation package (test cases) from 1factory. Full 21 CFR Part 11 compliance. |